Uhlmann Pac-Systeme GmbH & Co. KG
Standard software often reaches its limits in packaging technology: highly specialized custom systems, high cycle rates, strict regulations (e.g., pharma, food), and complex, legacy software landscapes. The true value of software is realized when functions, data, and processes work in harmony and communicate effectively with one another.
In practice, typical challenges arise:
The real value for manufacturers and customers is only unlocked when data is made fully actionable through tailored software – for example, through supply chain track & trace, AI-supported inline quality inspection, or flexibly adaptable HMI controls for digital operating concepts.
Through our collaboration with companies like Uhlmann and our involvement in Packaging Valley, we understand how the packaging industry works – from serialization to traceability.
Thanks to our AI-driven software development, we deliver features up to 3x faster. You can start testing sooner and get real user feedback earlier – while changes are still cost-effective.
We are convinced that even in the AI era, industrial software must run for decades. That is why our clean code standard applies to AI-generated code as well. For sustainable, not disposable software.
The source code, concepts, designs, and the AI development environment belong to you. You could continue working with your own team tomorrow. We keep clients through results, not lock-ins.
Custom software for packaging technology becomes essential wherever machine control, line integration, serialization, and digital services need to converge within established system landscapes.

Clear identification and tracking of products along the entire supply chain, right through to the end consumer. Our reference project with packaging specialist Uhlmann shows how we support them in developing highly sensitive track & trace software.

Transparency regarding machine status, line downtime, or deviations as a basis for operational decisions – from individual machines to complete packaging lines.

Automated inline defect detection and pass/fail sorting using camera systems, deep learning models, and real-time visualization. Our case study on AI-supported process control shows how these analytics minimize manufacturing error rates and reduce the burden on inspection staff.

Use operational data to better plan maintenance and reduce unplanned downtime – especially critical for high-cycle rates and regulated environments. Link production and quality data for root cause analysis and process improvement. Learn how AI-supported analytics minimize manufacturing error rates in our process control case study.
Together, we analyze your processes and identify your use cases. From there, we develop ideas for software solutions. If you already have a specific idea, we evaluate it for business viability and technical feasibility.
We design your software solution at the intersection of biz, tech, and user requirements. The result is a sophisticated solution concept structured as a machine-readable knowledge graph – perfectly suited for development with AI agents.
Development in Dual Track Agile: In our AI development environment, AI agents handle routine tasks, code, and testing according to clean code standards. Our experts continuously design, verify, and enrich the knowledge graph.
We operate and maintain your software, monitor system performance, and ensure sustainable, secure operation through regular updates and ongoing technological development.
Such a project is worthwhile if you achieve measurable improvements – for example, in availability, service costs, quality rates, or more transparent operation of machines and lines. Typical effects: fewer unplanned downtimes, automated quality inspection instead of manual checks, or seamless traceability along the supply chain.
Common risks include unclear goals, insufficient integration of existing systems (controllers, MES, ERP, SAP EWM), and overly optimistic integration assumptions. Clearly defining requirements and interfaces, as well as having a technically sound concept, significantly reduces risks. Pilot projects with a manageable scope help to develop the right thing in the right way.
It is not just an IT issue: specialized departments provide machine expertise and process requirements (e.g., format changes, serialization, quality inspection). IT is responsible for integration, security, and operations. Profitable projects emerge where both sides work together early on.
Many solutions connect to existing systems – such as controllers, MES, ERP, or SAP EWM. For AI-supported process control, for example, the solution runs as a Windows service in the production LAN with a TCP/IP connection to existing systems. Instead of parallel isolated solutions, a step-by-step expansion is recommended.
Edge and cloud complement each other: data can be prepared and time-critical functions executed close to the machine – such as real-time image analysis for AI-supported process control. The cloud is used for consolidating multiple locations, long-term analysis, and scaling. In practice, a hybrid architecture is standard.
Small and clearly defined: a manageable use case with recognizable benefits – e.g., track & trace for a product line, AI-based quality inspection on a packaging line, or a defined service use case. The software can then be expanded in a targeted manner.
Typically, you will need points of contact from product & development, application engineering, IT, and, if necessary, quality assurance. Clear responsibilities and regular communication are essential.
The duration depends on the scope and integration effort – ranging from a few months for focused enhancements to longer timeframes for comprehensive platforms. Pilot projects provide reliable results early on.